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Posted: Mon Nov 14, 2011 6:40 pm
by jackssmirkingrevenge
This is why I am not now inclined to convert the Sherline. On the other hand, I don't think a "router" type machine with limited vertical travel will be adequate for my purposes either.
Posted: Mon Nov 14, 2011 6:55 pm
by USGF
JSR,
There is a ton of info re-doing these to CNC
http://www.harborfreight.com/two-speed- ... 44991.html
USGF
Posted: Mon Nov 14, 2011 7:10 pm
by jackssmirkingrevenge
For that price, isn't it easier to just get
this?
Posted: Mon Nov 14, 2011 7:18 pm
by POLAND_SPUD
I guess there is a reason why that thing is called a CNC engraver not a mill
anyway found something cool... I know you'll find it sooner or later but here have a look:
http://hackaday.com/2011/11/14/build-yo ... d-printer/
Posted: Mon Nov 14, 2011 7:37 pm
by jackssmirkingrevenge
POLAND_SPUD wrote:I guess there is a reason why that thing is called a CNC engraver not a mill
True, but to be honest even for just cutting things precisely out of sheets or shallow engraving it would be worth having, for example I can picture having it put together a firearm sized body in modular pieces, like for example an AR platform - not to mention you could make tons of stuff that's not necessarily spud related to help it pay for itself
Some different
views of the same thing, looks pretty cool to my untrained eye.
anyway found something cool...
Isn't that how
this works?
Posted: Mon Nov 14, 2011 7:41 pm
by POLAND_SPUD
yup but the important word you should have noticed there was
resin
Some different views of the same thing, looks pretty cool to my untrained eye
hmm sure it isn't as good as it should be but yeah I wish I had it
Posted: Mon Nov 14, 2011 9:12 pm
by USGF
JSR,
I used to run some large routers. The manufacturer would claim the ability to cut aluminum etc. Not to make nice parts you can't... A mill is a whole different beast. If you have a block of aluminum 25 mm thick and you want to carve a good size cavity with a 6mm endmill, a router will not do it. You will really want a mill esp if you want to finish in a reasonable time frame. Yeah, a router might be able to do it. You'd have to do some hoop jumping.
I thought of converting these to make jewelry for clients.
USGF
Posted: Tue Nov 15, 2011 1:56 am
by jackssmirkingrevenge
USGF wrote:I used to run some large routers. The manufacturer would claim the ability to cut aluminum etc. Not to make nice parts you can't... A mill is a whole different beast. If you have a block of aluminum 25 mm thick and you want to carve a good size cavity with a 6mm endmill, a router will not do it. You will really want a mill esp if you want to finish in a reasonable time frame. Yeah, a router might be able to do it. You'd have to do some hoop jumping.
I see what you mean, though again I'm picturing smaller intricate parts - as an appropriate example (for size, not because I intend to copy your design

), do you think the cheap-ish Chinese router I linked to earlier be able to turn out the metal parts for your AR trigger kit in a reasonable time frame from aluminium?
Would it also be appropriate to say cut parts of of 6mm acrylic/polycarbonate sheet for example?
I thought of converting these to make jewelry for clients.
Extremely limited travel on the Y though, suppose it would be enough for jewellry but I would need a little more:
Table size 7 7/8 x 2 3/4, X-Y travel 5 17/64 & 1 13/16 respectively
edit:
this and
this come up to $925 posted, and looks a bit more serious than the generic chinese 3020 models... plus the seller has 100% feedback.
It really is quite pretty...
This one also looks nice.
Hmmm...
Posted: Tue Nov 15, 2011 8:33 am
by USGF
JSR,
You're not gonna believe it, we have that same black unit from china here at the shop. Belongs to one of the guys. The axis under the table (Y) is pretty stiff. I have issue with X and Z. They both use round rod ways mounted only at each end. Same with the lower machine actually, these type of ways are junk. They have the least amount of rigidity at the midpoint of travel. Right where you tend to work.
Scott was trying to machine aluminum with it. Not happy. Turns out it is not a good choice for a 3D printer either since the under gantry distance is small. You can make parts only a few inches tall.
Is the Proxon too expensive even in Europe?
USGF
Posted: Tue Nov 15, 2011 9:02 am
by jackssmirkingrevenge
USGF wrote:Scott was trying to machine aluminum with it. Not happy. Turns out it is not a good choice for a 3D printer either since the under gantry distance is small. You can make parts only a few inches tall.
That's a shame.
Is the Proxon too expensive even in Europe?
how about this one?
http://www.ebay.co.uk/itm/Proxxon-MF70- ... 483fd79343
seems it includes the drivers, would come to a reasonable 1400 euros after shipping and tax.
X Axis 162mm
Y axis 86mm
Z Axis 85mm
Still...
Posted: Tue Nov 15, 2011 9:43 am
by Heimo
what jack really wants is one of these...
link
but maybe something like this would fit better into the epoxy cave..
link
Posted: Tue Nov 15, 2011 9:59 am
by dewey-1
JSR
I found this interesting from a physical comparison of size.
http://www.hossmachine.info/Mill_Comparisons.html
Posted: Tue Nov 15, 2011 12:32 pm
by jackssmirkingrevenge
Thanks Duane... goodness the Sherline is tiny!
Sexy...
... but I don't think I should start with a mill.
I know bugger all about 3D modelling, g-code, indeed even anything but basic electronics, so I have tons to learn before I even begin to have the ability to take advantage of the capabilities of a powerful mill.
From what I've seen a small router will require the same mastery of software and technique, without the probability of destroying itself or large amounts of valuable material in the process. It should also be capable of churning out small parts that could be the beginning of a commercial venture, not necessarily spud related, and who knows, hybrid cartridges
By the time I'm more proficient, then it would be worthwhile getting my hands on something beefier (and funds will have time to accumulate in the meantime...)
Damn, it's Christmas soon!
edit: regarding this parellel port paraphernalia I seem to require, is this obligatory or can some kind of adapter be used? I'm reliably informed a virtual machine running Linux can be setup on my current PC, but my flashy new doesn't-even-support-a-3.5-disk-drive motherboard unsurprisingly lacks the requisite LPT connection.
Posted: Tue Nov 15, 2011 4:34 pm
by al-xg
You can install a distribution like Ubuntu
inside Windows, and run it like any other program. In this particular case, it's called
Wubi.
A virtual machine would also work, a dual boot also.
3D modelling is very easy to pick up nowdays, you could most probably learn to model basic parts and generate G-code within a day.
Posted: Tue Nov 15, 2011 5:15 pm
by USGF
JSR,
Yes, the Y axis is short on the Proxon. It does meets the "small" criteria. The router: Unless you want to start making small plaques, drink coasters, pen holders, inlays for pool cues and other typical router work, I'd still lean in some other direction.
Router vs Mill: The software and need for drawings etc. is no different. Your front end will be Mach3 in almost any case. Leave the 3d modeling aside for now. You can cut things with straight g-code. Hand coding a small bracket is not as hard or mysterious as they make it. Start with simple wire frame drawings. Dewy I bet would be more than helpful in getting you rolling. I'd send drawings too.
Once entering CAM, it is more involved but not impossible to master. When you have no tool changer, you evolve techniques to overcome or minimize the lack of the changer. Our favorite was to use a small endmill to do everything. Takes a long time but it makes it doable to make a pretty involved part with a single press of the green button.
Guess my final argument. Even with persons as "experienced" as myself or Mike, it was virtually impossible to make nice metal parts with Scott's router. You can drill holes in a circuit board, you can mechanical etch PC boards, you could with a lot work set up a pick and place for installing electronics components. Course you can cut plastic and wood parts. You will not machine AR grips as nice as Mike makes them.
You are going to get a PC with Mach3, a driver board, motors and drive screws of some kind. Same basic stuff in a router or a mill. Optimize the machine whether router or mill to cut the materials you intend.
USGF
PS, Scott is using a Smoothstepper to interface his drives to the machine. This is a USB based solution.