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Best fitting material when going into Aluminum ?
Posted: Mon Mar 15, 2010 10:35 pm
by tatfree
Getting ready to tap a 1/2" thick surface of 6061 Aluminum for 3/4" NPT and was wanting to know what's the best material to use when dealing with fittings that will be going into the Aluminum.
I'm assuming something that is softer than the Aluminum , but .......
Thanks
Posted: Mon Mar 15, 2010 10:53 pm
by c11man
i dont quite under stand what your asking? :/
Posted: Mon Mar 15, 2010 11:25 pm
by tatfree
c11man wrote:i dont quite under stand what your asking? :/
Basically , I have female threads in 6061 Aluminum . When buying Male fittings, what material would be the best ?
Posted: Mon Mar 15, 2010 11:51 pm
by c11man
oh it doesnt mater much. I mix brass steel and alliminum all the time
Posted: Mon Mar 15, 2010 11:59 pm
by Moonbogg
Any material is fine, but if you use aluminum on aluminum, use an anti-seize paste or they may bind together.
Posted: Tue Mar 16, 2010 12:00 am
by tatfree
c11man wrote:oh it doesnt mater much. I mix brass steel and alliminum all the time
I had always figured that the male should always be the softer of the two materials, that way if you strip something out you can retap out the hole.
Example.
Using steel as the fitting going into Aluminum. If you cross threaded the female with the steel than your screwed.
Posted: Tue Mar 16, 2010 12:05 am
by c11man
easy fix, make sure not to cross thread

Posted: Tue Mar 16, 2010 1:51 am
by DR
Assuming that your use of 3/4" NPT thread, is nothing more than to attach a 3/4" Modified Sprinkler Valve, then just use a 3/4" NPT PVC fittings (i.e. -3/4" NPT SCH80 PVC Pipe NIPPLE)
If you're planning on using it to plumb a high-pressure gas, then you better stick with brass fittings. Use Teflon Tape, tightly wrapped, but only 3-4 tight wraps, MAX. The use of a high-pressure <a href="
http://s7d5.scene7.com/is/image/Hardwar ... 00&hei=200" target="_blank">Teflon Paste</a>, will also help to seal the fitting, as well as being a superior lubricant, for any future disassembly.