rcman50166's Pen Gun
First I want to say that this is not to show up JSR's pen gun. As a matter of fact, if it wasn't for him building it I probably never would have.
Improvements
JSR's pen gun was good but there were several things I saw that could be improved. The first was the piston. My pen gun has a smaller, lighter piston made from a small nylon spacer. The inside of the spacer was injected with hot glue and then shaped to make the barrel seal. This brings me to the second improvement. JSR's pen gun had the seal attached to a barrel bracket. This restricts air flow from the chamber to the barrel, potentially lowering efficiency. My pen gun has no such bracket so when the piston is in its exhaust position there is nothing blocking the chamber to the barrel, allowing for maximum efficiency. This again leads to the next improvement. JSR's pen gun has epoxy (I think) sealing the foreward end of the gun. Mine uses an o ring partnered with the top of a pen to seal the front which also stablizes the barrel allowing for no bracket on the other end as mentioned before. The pen is shortened to simulate the length of a regular disposable pen. The shrader valve is also vented by the pen cap which has a rod in it which looks like a click button.
Features
The barrel is at the same diameter as a pen's ink tube which, convieniently, is also the diameter of my ammo. It shoots pencilt tips. This is ideal because you can sharpen the tips and even rifle the round. Graphite also is known as a dry lubricant so as you shoot the pen, the round lubricates the barrel for the next shot. All together the pen gun costs $6.
Downsides
The downside of my particular design is that unless lubricated periodically, the valve may stick. Also, since there is no bracket to stablize the barrel, the barrel doesn't always line up with the seal. I personally fixed the problem on my pen gun. But the problem will be unique to every one built. Another potential problem, depending on the power desired, making the gun shorter makes the chamber and barrel shorter, a problem that can plaugue a pneumatic if extreme enough. However, I'm happy with it's performance overall.
Performance
Once all the kinks were worked out, my pen gun became very reliable, only requiring lubrication about every 100 shots. It has been tested with a small ball/bike hand pump, which I would guess to be around 50PSIG. I plan to test it at 250 PSIG this weekend. At 50PSIG (with the small pump), I was able to shoot through two pieces of paper even while the round tumbled into it sideways. I can shoot through one layer of a small plastic sandwich bag. It is plenty accurate only straying off with light ammo. However, the piston tended to stick when orange peels were loaded in. There are no apparant leaks when it is put through its paces in the underwater test. It can make someone bleed. I brought it to school to test its undercover capabilities and no one recognized it as a weapon, only the occasional "cool gold pen".
[youtube][/youtube]
Click here to see jackssmirkingrevenge's pen gun.
The Improved Pen Gun
- rcman50166
- Corporal 2

- Posts: 697
- Joined: Sat Jan 19, 2008 7:11 pm
- Location: Bethel, CT
- Contact:
- Attachments
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- Pen Gun 9.jpg (33.08 KiB) Viewed 7771 times
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- Rifled Ammo.jpg (11.94 KiB) Viewed 7771 times
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- Animated Theory
- Pen Gun.gif (11.25 KiB) Viewed 5677 times
Last edited by rcman50166 on Thu Sep 03, 2009 1:46 pm, edited 8 times in total.

- Carlman
- Staff Sergeant 2

- Posts: 1618
- Joined: Sat Nov 24, 2007 1:18 am
- Location: Western Australia
- Been thanked: 2 times
first off i dont think you should name the thread 'improved pen gun' if its not your gun to be improving on then you can call the thread that aye.
anyway sounds good to me mate!
cant wait for videos and pics
anyway sounds good to me mate!
cant wait for videos and pics

Aussie spudders unite!!
- rcman50166
- Corporal 2

- Posts: 697
- Joined: Sat Jan 19, 2008 7:11 pm
- Location: Bethel, CT
- Contact:
I wrote improved because that is exaclty what it is. Improving it doesn't necessarily mean the design is mine originally.

Well, I wont make any judgements before I saw your pics
Dont keep us waiting too long!
How small is it?
Dont keep us waiting too long!
How small is it?
- Sticky_Tape
- Sergeant 2

- Posts: 1175
- Joined: Thu Jan 31, 2008 6:35 pm
- Location: Sydney, Nova Scotia, Canada.
He said it was the lenth of a disposible pen. I think you should try a marker gun next definently more power to be found in marker guns.psycix wrote:Well, I wont make any judgements before I saw your pics![]()
Dont keep us waiting too long!
How small is it?
You can tell how awesome a cannon is by the pressure used.
http://www.spudfiles.com/forums/high-pr ... 12803.html
xnt rnm ne z ahtbg
http://www.spudfiles.com/forums/high-pr ... 12803.html
xnt rnm ne z ahtbg
- rcman50166
- Corporal 2

- Posts: 697
- Joined: Sat Jan 19, 2008 7:11 pm
- Location: Bethel, CT
- Contact:
Ok Pics are up
Videos are still to come (I'm working on it now)

- Sticky_Tape
- Sergeant 2

- Posts: 1175
- Joined: Thu Jan 31, 2008 6:35 pm
- Location: Sydney, Nova Scotia, Canada.
The diameter of the barrel is probably the same as JSR'S Pengun but if it is different could you tell me? Where did you get the barrel I don't know where to get small diameter tubing it's pretty frustrating.
EDIT: I have an Idea so you can easily get more ammo fast burn the pencil the grafite can take the heat I found a pencil in my grandfathers boat that was half burn't and the grafite was still together.
EDIT: I have an Idea so you can easily get more ammo fast burn the pencil the grafite can take the heat I found a pencil in my grandfathers boat that was half burn't and the grafite was still together.
You can tell how awesome a cannon is by the pressure used.
http://www.spudfiles.com/forums/high-pr ... 12803.html
xnt rnm ne z ahtbg
http://www.spudfiles.com/forums/high-pr ... 12803.html
xnt rnm ne z ahtbg
And you didn't read the first post why???Sticky_Tape wrote:The diameter of the barrel is probably the same as JSR'S Pengun but if it is different could you tell me? Where did you get the barrel I don't know where to get small diameter tubing it's pretty frustrating.
Cmon man he says the chamber and barrel are the same diameter, its all one tube.
rcman50166 wrote:
The barrel is at the same diameter as a pen tube which, convieniently, is also the diameter of my ammo.
Last edited by pizlo on Tue May 13, 2008 5:48 pm, edited 1 time in total.
- rcman50166
- Corporal 2

- Posts: 697
- Joined: Sat Jan 19, 2008 7:11 pm
- Location: Bethel, CT
- Contact:
Well I got the barrel at True Value. They come in 1 foot sections. As far as its diameter I'm not really sure. I know it has the same exterior diameter as a pen tube from a bic disposable pen (the one that's shown in the comparison). The interior diameter is just large enough to fit a pencil. Sorry I don't have numbers. I actually didn't plan for pencil tips to fit. I was looking for two different size pipes to fit on a specific o ring (also sold at True Value).
BTW the video should be up in the next 15-30 min.
Edit: sorry, it says that the diameter is the same as the pen tube but what I meant to say is it is the same as the ink tube
BTW the video should be up in the next 15-30 min.
Edit: sorry, it says that the diameter is the same as the pen tube but what I meant to say is it is the same as the ink tube
Last edited by rcman50166 on Tue May 13, 2008 5:49 pm, edited 1 time in total.

BTW: looks great RCman.
- Sticky_Tape
- Sergeant 2

- Posts: 1175
- Joined: Thu Jan 31, 2008 6:35 pm
- Location: Sydney, Nova Scotia, Canada.
Sorry pizlo but how the hell could he shoot the rifled pencil grafite ammo through a 6mm barrel? I don't think pencil grafite is 6mm in diameter cmon. and what would the piston seal on?pizlo wrote:And you didn't read the first post why???Sticky_Tape wrote:The diameter of the barrel is probably the same as JSR'S Pengun but if it is different could you tell me? Where did you get the barrel I don't know where to get small diameter tubing it's pretty frustrating.
Cmon man he says the chamber and barrel are the same diameter, its all one tube.rcman50166 wrote:
The barrel is at the same diameter as a pen tube which, convieniently, is also the diameter of my ammo.
You can tell how awesome a cannon is by the pressure used.
http://www.spudfiles.com/forums/high-pr ... 12803.html
xnt rnm ne z ahtbg
http://www.spudfiles.com/forums/high-pr ... 12803.html
xnt rnm ne z ahtbg
Ah pic are up.
Man that looks clean and smooth!
It really looks like a real pen
Good job!
Man that looks clean and smooth!
It really looks like a real pen
Good job!
- rcman50166
- Corporal 2

- Posts: 697
- Joined: Sat Jan 19, 2008 7:11 pm
- Location: Bethel, CT
- Contact:
no no no! don't fight. I made a mistake! It's my fault! I meant to say pen ink tube not pen tube.Sticky_Tape wrote:Sorry pizlo but how the hell could he shoot the rifled pencil grafite ammo through a 6mm barrel? I don't think pencil grafite is 6mm in diameter cmon. and what would the piston seal on?pizlo wrote:And you didn't read the first post why???Sticky_Tape wrote:The diameter of the barrel is probably the same as JSR'S Pengun but if it is different could you tell me? Where did you get the barrel I don't know where to get small diameter tubing it's pretty frustrating.
Cmon man he says the chamber and barrel are the same diameter, its all one tube.rcman50166 wrote:
The barrel is at the same diameter as a pen tube which, convieniently, is also the diameter of my ammo.

- Sticky_Tape
- Sergeant 2

- Posts: 1175
- Joined: Thu Jan 31, 2008 6:35 pm
- Location: Sydney, Nova Scotia, Canada.
Guess what rcman I looked and looked but I had problems finding anything wrong with your gun but I found somthing I like being nit pickey.
EDIT: I think Pizlo owes me a apologie.
EDIT: I think Pizlo owes me a apologie.
- Attachments
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- he he
- untitled.JPG (9.17 KiB) Viewed 7737 times
Last edited by Sticky_Tape on Tue May 13, 2008 6:09 pm, edited 1 time in total.
You can tell how awesome a cannon is by the pressure used.
http://www.spudfiles.com/forums/high-pr ... 12803.html
xnt rnm ne z ahtbg
http://www.spudfiles.com/forums/high-pr ... 12803.html
xnt rnm ne z ahtbg
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